This feature was added in realvirtual 6.0.7 (Professional)
State Statistics provides production state tracking with time-based statistics collection for OEE analysis, bottleneck identification, and performance monitoring.
The StateStatistics component tracks how much time objects spend in different states, enabling Overall Equipment Effectiveness (OEE) analysis and production optimization.
State Time Tracking – Measure duration in each production state
OEE Calculation – Support for availability, performance, and quality metrics
Bottleneck Identification – Identify which states consume most time
Real-Time Monitoring – Track statistics during simulation runtime
Export Capabilities – Generate reports from collected statistics
Typical states tracked in industrial automation:
Idle – Waiting for material or instructions
Processing – Active production or handling
Blocked – Cannot proceed due to downstream issues
Starved – Waiting for upstream material delivery
Maintenance – Under maintenance or repair
Error – In error state requiring intervention
Statistics collected can be used for:
Availability = (Total Time - Downtime) / Total Time
Performance = Actual Output / Theoretical Maximum Output
Quality = Good Parts / Total Parts Produced
OEE = Availability × Performance × Quality
Production Line Analysis – Identify inefficiencies in manufacturing processes
Bottleneck Detection – Find which stations limit throughput
Shift Performance – Compare productivity across different time periods
Continuous Improvement – Track impact of process changes over time
Capacity Planning – Understand actual vs theoretical capacity
Integrates with StatDisplay for visualization
Compatible with DES simulation for accelerated analysis
Exports to standard reporting formats
StatDisplay - Real-time statistics display
Last updated
// StateStatistics component tracks state changes automatically
// Configure which states to monitor in Inspector